Monday, April 21, 2014

Scotty Bed and Breakfast.....under construction!

Well, the last of the money has been spent....and we have a bed platform and dinette table and benches to show for it in addition to floor, walls, repaired and painted frame, a new tongue jack, a stainless steel sink, a new faucet, and single burner stove.  But no roof yet - that will come after I recycle the aluminum to fund that part of the project.  I'm pleased with how far I've been able to get and excited to keep moving towards completion.

So this last weekend, I needed to pick up two more sheets of plywood for the bed platform and removable section, the dinette benches, and the table.  A trip over to Greg's for the precision cuts followed by quite a bit of time and patience to install the piano hinge under bed and seats was the bulk of the afternoon.  This part turned out rather nicely and was a nice way to spend a Saturday afternoon.


Streetside bench with nesting lip for the dinette table

The same over on the curbside

Gaucho in day mode - hinged for ease of entry

Streetside with hinge installed

Full bed platform in place

The view from the door

Scotty Bed and Breakfast under construction!

My next step: make the last of the necessary measurements to position the front and rear windows and then recycle the aluminum prior to buying the necessary wood to create the roof ribs.  I'm researching the use of "bendable plywood" (the grain of all the plies oriented the same way) for the roof but don't have all the details I need yet.  My new faucet should arrive soon so it'll be time to get that in place while I continue to ponder the roof.  So much thinking to do......maybe I should set up my air mattress on the platform to make it easy on myself!

Thursday, April 10, 2014

Earth, Air, Water, Fire

The sink arrived yesterday and immediate action was taken!  First I had to see if there was anything left of the sink as the box it was shipped in had seen better days.  Fortunately, the hardware, plumbing fixtures and the sink were all OK!  <insert huge sigh of relief here>  So, out came the rulers and compasses and pencils for it was time to create the galley countertop.  Less than an hour later things were pretty much finished except for how the stove will be affixed and what will the countertop finish be?  Tile?  Laminate?  Granite?   It's not much of an update but it's a step in the right direction.

I'm glad none of the hardware fell out!

Still a long way to go but it's getting there!


The stove will need to be raised up slightly and perhaps some tile placed about it to keep the heat from the laminate surface.  I also have figure out the valve handle situation - shouldn't be too difficult.  Now I am on a quest for the right faucet.  I'll know it when I see it but I've got to find it first!  One things for sure:  I have not seen what I want at the box stores....

Late breaking update:  found it and at a good price, too!  What do you think?

I think this will do the trick

Sunday, April 6, 2014

Homemade biscuits!

A lot has taken place in the last week or so....so let's catch up!

With spring break and a nearby nephew, and a granddaughter's birthday in another state, I found myself "bach-ing" this week.  There were some projects that needed attention so I got going on those right away.  In between allowing coats of paint to dry, I started figuring out the cabinetry to enclose the wheel wells and the forward portion of the gaucho.  Since I'm incorporating a full size mattress and with the original wood in this part of the trailer being badly warped and rotted, I'm having to rely on the photo-documentation from a year ago while trying to make improvements on the original design without adding complexity.  I could only get so far in this step until I have the sides in place in order to set the trailing edge of the bed.

Boxing in the gaucho
I have in mind where I'm going but it's still kind of a design-build
That looks pretty good for now


I had some more thoughts on the flooring and went out looking for something that would work both price-wise and achieving the look I want.  I think I lucked into this remnant - 6+ yards for only $20!

And, yes, it's a very heavyweight material


Well it's time to get those walls built up.  This required biscuiting the 5'x5' panels I picked up two weeks ago  which in turn required some nice, large, flat, dry, warm areas to do this.  Now, remember, there were things to be done while I am on my own this week and cleaning the carpets in the living room was one of those honey-do's.  This meant moving of the furniture to the dining room and kitchen.  This left a large, dry, heated, flat space available for a day or two before Mike from Big Green Steam Clean came to perform miracles.  My friend Rob brought over his tools to do the job.....and after a brief discussion, we loaded the panels into the empty living room.  Unless I should cause unnecessary worry, plastic was laid down to ensure no carpets were harmed in the making of the walls.

Surely it will be OK to use the living room with weather like this
"Quit taking photos - we'll get in so much trouble if anyone finds out!"
In 24 hours, no one will know.....


While the glue continued to set up the next day, I proceeded to finish making the rough cuts in the galley cabinet.  Since I need to use a CPAP at night, I have made a provision for it in my overall plan.  By the end of the afternoon, the cabinet had the necessary cuts made to it and the cubby for the CPAP was complete.  As soon as my 'new' sink arrives, the counter top will be cut to accommodate it as well as the stove.  I hope the man with the big brown truck will be visiting my doorstep shortly!

This way it's handy and out of the way
Looks like it will work out just right
A few cuts later and it's done - drawer fronts and doors come later
It almost looks like I knew what I was doing!


It was now time to move the wall panels from the living room to the garage.  Thanks to Cody and his sons Cameron and Nathan for some much needed muscle willingly and cheerfully provided.  With the panels resting on the $60,000 sawhorses, Lance and I drove over to retrieve the aluminum from storage.

Why is it these projects always seem to involve late nights?


It's a big day for this project; it's time that the walls go up.  All that has to happen is the aluminum to be laid out, traced, cut, and screwed into place.  That's all.  No big deal.....

All three pieces of the curbside aluminum assembled for tracing

I could use one of  those large French curves from high school shop class now

Traced, drilled, ready to cut..........I said, it's ready to cut.......
OK - I did it.  I hope I did it right

Now how will I lift this up into place?  (The door is only partially cut open)

Hey, that wasn't too hard......and it fit right up!


It might be good to mention the original trailer measured 118 inches across the widest section of the sidewall.  As I need the extra space for the larger full-size bed, and where the panels are 120" in length, I am "stretching" the trailer those two inches.  All profiles were referenced from the front of the trailer with the exception of the rear curve which was referenced from the trailing edge of the panel.  Overlaying the streetside aluminum over the curbside tracings matched within 1/16-inch overall.

No, I'm not copying the ragged opening for an aftermarket heater

Hal returned to help get this wall up and secured


Now the walls aren't secured permanently yet but will be after a few minor fitment issues are taken care of.  It's beginning to look like the finished product but there is still a long ways to go.  I'm excited for the next phase:  finishing out the interior in order to add a roof!  Here's a few additional photos in the driveway:






Wood?  What wood?  No wood around here....just clean carpet!